Prototypes & Manufacturing

Rapid Prototyping

We believe in quick iteration and vigorous testing to get your product ready to manufacture as soon as possible. Domestic and international prototyping give us options to get results fast and cost-effectively, and our expertise in plastic injection and manufacturing can help you avoid headaches down the road. Early prototypes often help inventors prepare for productive conversations with their patent attorneys.

CNC Machining

Capabilities include 3 Axis CNC milling, turning, and large format 4′ x 8′ CNC routing.

Materials

Urethane modeling foams and tooling board (REN, Modulan, Rideboard etc.)
ABS
Delrin
Polycarbonate
Acrylic
Composites
Wood
MDF
Sign Making Laminates
Nylon
Polypropylene
Teflon
ULTEM
+ more

Metal Finishing Services

Media Blasting
Painting
Powder Coating
Anodizing
Plating
Tumbling

We can work with your existing CAD files, or create new files from provided drawings and sketches.

Plastic Injection

Mold Design and Engineering
Tool Making (Domestic or Overseas)
Assembly
Post Processing
Silicon Molding and Casting by Hand

Rapid Low Volume Molding
High Volume Molding
Insert Molding
Compression Presses

Materials

Options include soft elastomers with high elongation, high impact rigid polymers, flame and UV resistant as well as medical grade materials. We offer clear, tinted, cast-in color, or painted parts to meet your specifications.

3D Printing

SLS
HP Jet Fusion
SLA
Polyjet
FDM
Markforged Carbon Fiber

We offer a wide variety of materials for each printing method, as well as post processingpainting and assembly.

Laser Cutting

100 watt CO2 Laser
Materials: Wood, MDF, Acrylic, Leather
Bed size of this machine is 3′ x 4′ and can cut up to 3/8 inch thick materials (mostmaterials)

Electronics/PCB

Are you looking for 2 layer PCB (Printed Circuit Boards), or do you need 4 layer PCBs?
For over 20 years HEXCORP has helped hundreds of people and companies with their PCB projects.
We only manufacture top quality production printed circuit boards. For rapid prototyping, we have a cost-effective printed circuit board solution that yields a high level of quality, similar to the precision a ghostwriter matheklausur would need in their work. We can assist you with Full-Spec Quick Turn Prototype & Production Printed Circuit Boards, Spec PCBs, and Standard Printed Circuit Boards. We offer some of the most advanced PCB technology, easy manufacturing, and the highest standards in the industry. We can help you with:

Full spec PCBs
Quick Turn PCBs
SMD (Surface Mount Device)
SMT (Surface Mount Technology)
PCB Assembly – Pick and Place
Custom Spec
Small quantities
Highly Specialized
We are not a Brokern
And more..
(GC)

Some reasons to have PCB (Printed Circuit Board) Prototypes:

Important for testing and validation
A rapid prototype allows designers to observe and test every circuit and function accurately and quickly.
Cost reduction through small volumes, our rapid prototype services produce small quantities of prototype boards for testing, preventing wasted time and money on countless PCBs you don’t need.

Frequently Asked Questions

What type of prototype do I need for my product idea?

There are several types of prototypes, including functional prototypes, cosmetic prototypes, proof of concept models, and engineering prototypes. The right choice depends on whether you want to test function, show the design to others, prepare for manufacturing, or present the idea to investors. HexCorp helps you choose the level of prototype that makes sense for your stage so you do not spend more than needed and still get the information you need to move forward.

How long does it take to develop a prototype?

Timelines vary based on complexity, materials, mechanical requirements, and the type of prototype you need. Simple proof of concept models can be completed quickly, while more refined prototypes may take several weeks. HexCorp reviews your idea and provides a clear timeline based on your specific goals so you know exactly what to expect.

How much does a prototype usually cost?

Prototype costs depend on factors such as size, materials, complexity, mechanical parts, electronics, and the level of finish. Many first time inventors are unsure which type of prototype fits their stage, which often leads to spending too much. HexCorp helps you match the right prototype to your goals and your budget. We focus on practical solutions that move your project forward without unnecessary expense.

Is my design ready for manufacturing, or does it need changes?

A design is ready for manufacturing when it can be produced reliably, repeatedly, and at a cost that makes sense for your goals. Sometimes a concept needs adjustments to reduce complexity, improve durability, simplify tooling, or lower cost. HexCorp reviews your design for practical manufacturability and identifies improvements that make production easier. This helps you avoid costly changes later

What are the best ways to keep manufacturing costs low when launching a new product?

Keeping costs low often starts with choosing the right type of prototype and the right manufacturing approach. Small adjustments in design, material selection, and part geometry can reduce cost significantly. HexCorp specializes in low volume and short run manufacturing options so clients can launch new products without large financial commitments. Short run manufacturing is especially helpful for testing the market, reducing risk, and keeping early stage investment low. We help you choose the cost effective path that fits your stage and long term goals.

How much will it cost to make my product?

There is no single number that applies to every product, but the total cost usually includes tooling or setup, materials, production labor, finishing, packaging, and shipping. The cost also depends on how many units you plan to order at a time. HexCorp helps you break this down into clear estimates so you can see the difference between a small initial run and larger future orders. Our goal is to give you realistic pricing so you understand what it will take to make your product and how to plan your budget.

Should I manufacture in the USA or overseas, and how do I decide?

Both options have advantages. Manufacturing in the USA can offer shorter lead times and easier communication. Overseas manufacturing can be more cost effective for certain types of products or higher quantities. The right choice depends on your timeline, target pricing, volume, and product type. HexCorp explains the tradeoffs and helps you choose the option that fits your project and your comfort level.

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